101401-2111 ZEXEL 9 400 613 646 BOSCH INJECTION-PUMP ASSEMBLY 9400613646 1014012111 220005660a


101401-2111 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 646 9400613646
ZEXEL 101401-2111 1014012111
HINO 220005660A 220005660a

Service parts 101401-2111 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9252
3. GOVERNOR 105921-2240
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS 105676-0231
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4320
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-6140
15. NOZZLE SET

Include in #1:

101401-2111 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 646 9400613646
ZEXEL 101401-2111 1014012111
HINO 220005660A 220005660a


Zexel num
Bosch num
Firm num
Name
101401-2111 
9 400 613 646 
220005660A  HINO
INJECTION-PUMP ASSEMBLY
W04C-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   78.5 76.5 80.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   78.5 77.5 79.5
Basic   *
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   84.5 82.5 86.5
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.25
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   82.3 78.3 86.3
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1-0.5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   62.7 58.7 66.7
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_07
Adjusting point   E
Rack position   -
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   50 48 52
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_08
Adjusting point   I
Rack position   14.3+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110 120
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_09
Adjusting point   K
Rack position   R2(9)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   39.3 35.3 43.3
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R2(9)
Boost pressure kPa   2 2 4.7
Boost pressure mmHg   15 15 35
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   R1-0.5
Boost pressure kPa   10.7 10.7 10.7
Boost pressure mmHg   80 80 80
Timer adjustment
Pump speed r/min   1300+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1600
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-2111
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT (3)Boost compensator stroke: BCL
----------
T1=C04 BCL=(1.2)+-0.1mm
----------

Speed control lever angle

Test data 101401-2111
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=34deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 101401-2111
N:Engine normal (pump normal) S:Engine stop (1)Set the stopper screw. (2)(Apply red paint after setting.)
----------

----------
a=20deg+-5deg b=(29deg)+-5deg

0000001501 LEVER

Test data 101401-2111
(N) Engine normal (pump normal) (S) Engine stop (A) stopper screw (B) Stop direction (perpendicular) Stop lever adjusting procedure (1)After completing adjustment, confirm that the engine's normal lever angle (pump's normal lever) is within the specifications in the figure above. (2)With the speed lever at Full and the pump speed at Na (specified speed), temporarily set the stopper screw (A) at the rack position Ra. (3)Turn the stopper screw (A) Rb in the stop direction (Nb turns) and set it. Measure the rack position. (Rack position = approx. Rc) (4)After setting, confirm non-injection with the speed lever at idle and pump speed at Nc. (5)After adjustment, apply red paint.
----------
Na=- Ra=4.9mm Rb=1.5mm Nb=1.5 Rc=2.9mm Nc=300r/min
----------
ra=37mm a=20deg+-5deg b=(29deg)+-5deg

Timing setting

Test data 101401-2111
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101401-2111?





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