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101401-1713 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014011713


101401-1713 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-1713 1014011713

Service parts 101401-1713 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9210
3. GOVERNOR 105402-2720
4. SUPPLY PUMP 105220-6400
5. AUTOM. ADVANCE MECHANIS 105676-0970
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5031
11. Nozzle and Holder ME016655
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-1040
15. NOZZLE SET

Include in #1:

101401-1713 as INJECTION-PUMP ASSEMBLY
101603-2191 as _

Cross reference number

ZEXEL 101401-1713 1014011713


Zexel num
Bosch num
Firm num
Name
101401-1713 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   1010 1010 1010
Average injection quantity mm3/st.   68.5 67.5 69.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8.5 7.2 9.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 135 140
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   0
Advance angle deg.   2.5 2 3
Timer adjustment_02
Pump speed r/min   350
Advance angle deg.   2.5 2 3
Remarks
Start  
Timer adjustment_03
Pump speed r/min   500
Advance angle deg.   0 0 0
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101401-1713
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)RACK LIMIT (5)Rack difference between N = N1 and N = N2 (6)Set idle sub-spring
----------
K=13 N1=1010r/min N2=600r/min
----------

Speed control lever angle

Test data 101401-1713
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(6deg)+-5deg b=(20deg)+-5deg

Stop lever angle

Test data 101401-1713
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101401-1713
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(130deg)




Have questions with 101401-1713?





Group cross 101401-1713 ZEXEL

101401-1710  
9 400 610 393 
 
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INJECTION-PUMP ASSEMBLY
101401-1713  
 
 
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Mitsubishi 

101401-1714  
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