Fuel injectors
  1. Home
  2. injection
  3. #1014011680

101401-1680 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014011680


101401-1680 INJECTION-PUMP ASSEMBLY
Rating:
34
Buy INJECTION-PUMP ASSEMBLY 101401-1680 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101401-1680 1014011680

Service parts 101401-1680 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9851
3. GOVERNOR 105921-7620
4. SUPPLY PUMP 105220-7120
5. AUTOM. ADVANCE MECHANIS 105676-0881
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5761
11. Nozzle and Holder ME016992
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3501
14. NOZZLE 105017-2240
15. NOZZLE SET

Include in #1:

101401-1680 as INJECTION-PUMP ASSEMBLY
108922-3001 as _

Cross reference number

ZEXEL 101401-1680 1014011680


Zexel num
Bosch num
Firm num
Name
101401-1680 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-8820
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   71.5 69.9 73.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.5)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   71.5 70.5 72.5
Basic   *
Fixing the lever   *
Boost pressure kPa   24.7 24.7
Boost pressure mmHg   185 185
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1.2
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   84.5 80.5 88.5
Fixing the lever   *
Boost pressure kPa   24.7 24.7
Boost pressure mmHg   185 185
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.7
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   53 49 57
Fixing the lever   *
Boost pressure kPa   24.7 24.7
Boost pressure mmHg   185 185
Injection quantity adjustment_06
Adjusting point   D
Rack position   R2-0.6
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   21.2 17.2 25.2
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   R2-0.6
Boost pressure kPa   5.3 4 6.6
Boost pressure mmHg   40 30 50
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   R2(R1-0. 5)
Boost pressure kPa   11.3 11.3 11.3
Boost pressure mmHg   85 85 85
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   2.5 2 3
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101401-1680
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerances for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=J90 BCL=0.6+-0.1mm
----------

Speed control lever angle

Test data 101401-1680
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=26deg+-5deg b=40.5deg+-3deg

Stop lever angle

Test data 101401-1680
N:Engine manufacturer's normal use S:Stop (1)Use the hole at R = aa (2)At pump speed bb and rack position cc, set the stopper bolt. (3)Confirm non-injection. (4)After setting the stopper bolt, confirm non-injection at speed = dd and rack position = not exceeding ee. (5)Rack position corresponding to ff (6)Free (at delivery)
----------
aa=40mm bb=1600r/min cc=5.7-0.5mm dd=325r/min ee=(7.8)mm ff=16mm
----------
a=26deg+-5deg b=16deg+-5deg c=33deg+-5deg

Timing setting

Test data 101401-1680
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(130deg)




Have questions with 101401-1680?





Group cross 101401-1680 ZEXEL

101401-1680  
 
 
INJECTION-PUMP ASSEMBLY
101401-1681  
 
 
INJECTION-PUMP ASSEMBLY
101401-1682  
 
 
INJECTION-PUMP ASSEMBLY
101401-1683  
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

101401-1684  
9 400 611 572 
ME016744 
INJECTION-PUMP ASSEMBLY
4D34T4
Back to top