101401-1482 ZEXEL 9 400 613 620 BOSCH INJECTION-PUMP ASSEMBLY 9400613620 1014011482 me016963


101401-1482 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 620 9400613620
ZEXEL 101401-1482 1014011482
MITSUBISHI ME016963 me016963

Service parts 101401-1482 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9670
3. GOVERNOR 105921-4060
4. SUPPLY PUMP 105220-5150
5. AUTOM. ADVANCE MECHANIS 105676-0650
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4991
11. Nozzle and Holder ME016983
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3501
14. NOZZLE 105017-1000
15. NOZZLE SET

Include in #1:

101401-1482 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 620 9400613620
ZEXEL 101401-1482 1014011482
MITSUBISHI ME016963 me016963


Zexel num
Bosch num
Firm num
Name
101401-1482 
9 400 613 620 
ME016963  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D34T1 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.2
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   65 63.4 66.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   15.6 14.3 16.9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.2)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   65 64 66
Basic   *
Fixing the lever   *
Boost pressure kPa   32.7 32.7
Boost pressure mmHg   245 245
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.9
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   84 80 88
Fixing the lever   *
Boost pressure kPa   32.7 32.7
Boost pressure mmHg   245 245
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   67.9 63.9 71.9
Fixing the lever   *
Boost pressure kPa   32.7 32.7
Boost pressure mmHg   245 245
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1-0.2
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   63.1 59.1 67.1
Fixing the lever   *
Boost pressure kPa   32.7 32.7
Boost pressure mmHg   245 245
Injection quantity adjustment_07
Adjusting point   F
Rack position   R2-0.8
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   54.9 50.9 58.9
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_08
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   95 95 100
Fixing the lever   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   R2-0.8
Boost pressure kPa   9.3 8 10.6
Boost pressure mmHg   70 60 80
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   R2(R1+0. 05)
Boost pressure kPa   19.3 19.3 19.3
Boost pressure mmHg   145 145 145
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-1482
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=E83 BCL=0.8+-0.1mm
----------

Speed control lever angle

Test data 101401-1482
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=26deg+-5deg b=36deg+-3deg

Stop lever angle

Test data 101401-1482
N:Engine manufacturer's normal use S:Stop the pump. (1)Free (at shipping) (2)Use the hole at R = aa (3)Rack position corresponding to bb (4)Set the stopper bolt at speed = cc and rack position = dd. (5)After setting the stopper bolt, confirm non-injection at speed ee. (Rack position = ff or less)
----------
aa=40mm bb=16mm cc=1700r/min dd=6.1-0.5mm ee=325r/min ff=8mm
----------
a=8deg+-5deg b=15deg+-5deg c=25deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=1025r/min Ra=8.5+-0.1mm
----------

Timing setting

Test data 101401-1482
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(130deg)




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