101401-1110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014011110 4262400900


101401-1110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-1110 1014011110
MITSUBISHI-HEAV 4262400900 4262400900

Service parts 101401-1110 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8560
3. GOVERNOR 105410-8350
4. SUPPLY PUMP 105220-4961
5. AUTOM. ADVANCE MECHANIS 105643-5041
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6520
11. Nozzle and Holder 42624-00600
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3820
14. NOZZLE 105015-6290
15. NOZZLE SET

Include in #1:

101401-1110 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-1110 1014011110
MITSUBISHI-HEAV 4262400900 4262400900


Zexel num
Bosch num
Firm num
Name
101401-1110 
 
4262400900  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4MB * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.8
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   82.5 81 84
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-1110
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT
----------
K=12
----------

Speed control lever angle

Test data 101401-1110
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 101401-1110
N:Pump normal S:Stop the pump.
----------

----------
a=43deg+-5deg b=53deg+-5deg

Timing setting

Test data 101401-1110
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(90deg)




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Mitsubishi-Heav 

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S4MB

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