101401-0830 ZEXEL 9 400 613 580 BOSCH INJECTION-PUMP ASSEMBLY 9400613580 1014010830 8943287690


101401-0830 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 580 9400613580
ZEXEL 101401-0830 1014010830
ISUZU 8943287690 8943287690

Service parts 101401-0830 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8690
3. GOVERNOR 105931-5560
4. SUPPLY PUMP 105210-6130
5. AUTOM. ADVANCE MECHANIS 105671-0030
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4321
11. Nozzle and Holder 8-94447-686-0
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-5011
14. NOZZLE 105017-0250
15. NOZZLE SET

Include in #1:

101401-0830 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 580 9400613580
ZEXEL 101401-0830 1014010830
ISUZU 8943287690 8943287690


Zexel num
Bosch num
Firm num
Name
101401-0830 
9 400 613 580 
8943287690  ISUZU
INJECTION-PUMP ASSEMBLY
4BD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   69.9 68.3 71.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.7 8.4 11
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   69.9 68.9 70.9
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   76.2 73 79.4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.1
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   53.2 50 56.4
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   88.5 88.5 96.5
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1375--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1325
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1575
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-0830
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT (3)At delivery (at R = A, N = N1)
----------
T1=D31 N1=100r/min
----------

Speed control lever angle

Test data 101401-0830
F:Full speed I:Idle (1)Set the idle side stopper bolt so that R = aa (at delivery). (2)Stopper bolt set position 'H'
----------
aa=R1(11)mm
----------
a=(1.5)deg b=42deg+-3deg c=2.5deg+-5deg

Stop lever angle

Test data 101401-0830
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101401-0830
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(100deg)




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