101401-0730 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014010730 8944529650


101401-0730 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-0730 1014010730
ISUZU 8944529650 8944529650

Cross reference number

ZEXEL 101401-0730 1014010730
ISUZU 8944529650 8944529650


Zexel num
Bosch num
Firm num
Name
101401-0730 
 
8944529650  ISUZU
INJECTION-PUMP ASSEMBLY
4BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.4 2.35 2.45
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   56.4 54.9 57.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   1000+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-0730
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Deliver without the torque control spring operating. (3)RACK CAP: R1 (4)Idle sub spring setting: L1.
----------
K=9 R1=(17.5)mm L1=3.8-0.2mm
----------

Speed control lever angle

Test data 101401-0730
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 101401-0730
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101401-0730
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(90deg)




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