101401-0461 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014010461 8941394230


101401-0461 INJECTION-PUMP ASSEMBLY
Rating:
81
Buy INJECTION-PUMP ASSEMBLY 101401-0461 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101401-0461 1014010461
ISUZU 8941394230 8941394230

Cross reference number

ZEXEL 101401-0461 1014010461
ISUZU 8941394230 8941394230


Zexel num
Bosch num
Firm num
Name
101401-0461 
101401-0500 
 
8941394230  ISUZU
INJECTION-PUMP ASSEMBLY
4BD1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   82 80.5 83.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.9+-0.5
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.2)
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   82 81 83
Basic   *
Fixing the lever   *
Boost pressure kPa   14.7 14.7
Boost pressure mmHg   110 110
Injection quantity adjustment_04
Adjusting point   F
Rack position   R2(11.7)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   71 70 72
Fixing the lever   *
Boost pressure kPa   14.7 14.7
Boost pressure mmHg   110 110
Remarks
At actuator operation.
 
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   90 90
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   (R1+0.1) -0.6
Boost pressure kPa   2.7 2.7 5.4
Boost pressure mmHg   20 20 40
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   (R1+0.1) -0.4
Boost pressure kPa   5.3 5.3 8
Boost pressure mmHg   40 40 60
Boost compensator adjustment_03
Pump speed r/min   500 500 500
Rack position   R1+0.1
Remarks
Measure actual boost pressure.
 
Timer adjustment
Pump speed r/min   1350+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1600
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-0461
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Boost compensator stroke: BCL
----------
T1=A33 RAL=0.6+-0.1mm
----------

Speed control lever angle

Test data 101401-0461
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5.5deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101401-0461
N:Pump normal S:Stop the pump.
----------

----------
a=45deg+-5deg b=40deg+-5deg

Timing setting

Test data 101401-0461
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(100deg)




Have questions with 101401-0461?





Group cross 101401-0461 ZEXEL

Isuzu 

 
8941421630 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941446170 
INJECTION-PUMP ASSEMBLY
4BD1
9 400 613 556 
8941446172 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941390170 
INJECTION-PUMP ASSEMBLY
4BD1
 
 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941390172 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941390180 
INJECTION-PUMP ASSEMBLY
4BD1
 
 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941390182 
INJECTION-PUMP ASSEMBLY
4BD1
9 400 613 557 
8941390183 
INJECTION-PUMP ASSEMBLY
9 400 613 557 
8941390184 
INJECTION-PUMP ASSEMBLY
 
8941391320 
INJECTION-PUMP ASSEMBLY
4BD1
 
 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941391322 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941391330 
INJECTION-PUMP ASSEMBLY
4BD1
 
 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941391331 
INJECTION-PUMP ASSEMBLY
4BD1
 
 
INJECTION-PUMP ASSEMBLY
4BD1-T
101401-0461  

101401-0500 
 
8941394230 
INJECTION-PUMP ASSEMBLY
4BD1-T
 
8941503410 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941524510 
INJECTION-PUMP ASSEMBLY
4BD1
 
8941549530 
INJECTION-PUMP ASSEMBLY
4BD1
Back to top