Rating:
Information injection-pump assembly
ZEXEL
101401-0220
1014010220
ISUZU
5156011320
5156011320
Cross reference number
ZEXEL
101401-0220
1014010220
ISUZU
5156011320
5156011320
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
3.6
3.55
3.65
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.75 90.25
Cal 1-3 deg. 90 89.75 90.25
Difference between angles 2
Cal 1-4 deg. 180 179.75 180.25
Cal 1-4 deg. 180 179.75 180.25
Difference between angles 3
Cyl.1-2 deg. 270 269.75 270.25
Cyl.1-2 deg. 270 269.75 270.25
Injection quantity adjustment
Adjusting point
-
Rack position
13.6
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
56
54.4
57.6
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
10.1+-0.
5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
13.5
12.2
14.8
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
13.6+-0.
5
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
56
54.4
57.6
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
13.4+-0.
5
Pump speed
r/min
1600
1600
1600
Average injection quantity
mm3/st.
59.5
58.5
60.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
13.35+-0
.5
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
56
54.4
57.6
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
D
Rack position
13.9+-0.
5
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
47
45
49
Fixing the lever
*
Injection quantity adjustment_07
Adjusting point
E
Rack position
-
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
48
Fixing the lever
*
Injection quantity adjustment_08
Adjusting point
I
Rack position
15.8+-0.
5
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
75
75
80
Fixing the rack
*
Timer adjustment
Pump speed
r/min
1050+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1600
Advance angle
deg.
3
2.5
3.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)RACK LIMIT
----------
T1=39
----------
----------
T1=39
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=38deg+-5deg b=40deg+-3deg
----------
----------
a=38deg+-5deg b=40deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=25deg+-5deg b=40deg+-5deg
----------
----------
a=25deg+-5deg b=40deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=6deg
----------
a=(100deg)
----------
aa=6deg
----------
a=(100deg)