Rating:
Information injection-pump assembly
ZEXEL
101401-0110
1014010110
ISUZU
5156005622
5156005622
Service parts 101401-0110 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
ZEXEL
101401-0110
1014010110
ISUZU
5156005622
5156005622
Zexel num
Bosch num
Firm num
Name
101401-0110
5156005622 ISUZU
INJECTION-PUMP ASSEMBLY
4BB1 * K
4BB1 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.4
2.35
2.45
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.2
Pump speed
r/min
1650
1650
1650
Average injection quantity
mm3/st.
50.3
47.9
52.7
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
10.2
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
50.3
48.8
51.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
7.8+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
6.3
5
7.6
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
10.8+-0.
5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
38.3
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Injection quantity adjustment_05
Adjusting point
E
Rack position
14.5+-0.
5
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
47
47
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Timer adjustment
Pump speed
r/min
1000+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1200
Advance angle
deg.
0.9
0.4
1.4
Timer adjustment_03
Pump speed
r/min
1450
Advance angle
deg.
2.1
1.6
2.6
Timer adjustment_04
Pump speed
r/min
1650
Advance angle
deg.
3
2.5
3.5
Timer adjustment_05
Pump speed
r/min
-
Advance angle
deg.
5
5
5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Set using excess fuel device for starting: SXL
(3)Deliver without the torque control spring operating.
----------
DL=4.5-0.2mm SXL=10.2+0.2mm
----------
----------
DL=4.5-0.2mm SXL=10.2+0.2mm
----------
0000000901
F:Full load
I:Idle
----------
----------
a=16deg+-5deg b=27deg+-3deg
----------
----------
a=16deg+-5deg b=27deg+-3deg
Have questions with 101401-0110?
Group cross 101401-0110 ZEXEL
Isuzu
101401-0110
5156005622
INJECTION-PUMP ASSEMBLY
4BB1
4BB1