101400-9040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014009040 12995351020


101400-9040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101400-9040 1014009040
YANMAR 12995351020 12995351020

Cross reference number

ZEXEL 101400-9040 1014009040
YANMAR 12995351020 12995351020


Zexel num
Bosch num
Firm num
Name
101400-9040 
101400-9041 
 
12995351020  YANMAR
INJECTION-PUMP ASSEMBLY
4TNE98 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   64.5 63.5 65.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.7+-0.5
Pump speed r/min   590 590 590
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   10.4++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 65 75
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101400-9040
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference from N = N1
----------
K=14 N1=750r/min
----------

Speed control lever angle

Test data 101400-9040
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(6deg)+-5deg b=(16deg)+-5deg

Stop lever angle

Test data 101400-9040
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=7deg+-5deg b=53deg+-5deg

Timing setting

Test data 101400-9040
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101400-9040?





Group cross 101400-9040 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 610 388 
 
INJECTION-PUMP ASSEMBLY
4TNE98
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 653 
 
INJECTION-PUMP ASSEMBLY
4TNE98

Yanmar 

9 400 612 483 
12995551020 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 221 
12995551021 
INJECTION-PUMP ASSEMBLY
4TNE98
 
12995351010 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 293 
12995351011 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 036 
12995351012 
INJECTION-PUMP ASSEMBLY
4TNE98
101400-9040  

101400-9041 
 
12995351020 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 410 
12995351000 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 484 
12995951020 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 485 
12995651020 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 349 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 613 411 
12991651060 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 096 
12991651061 
INJECTION-PUMP ASSEMBLY
4TNE94
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