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101354-9010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013549010 12332551010


101354-9010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101354-9010 1013549010
YANMAR 12332551010 12332551010

Service parts 101354-9010 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101035-8020
3. GOVERNOR
4. SUPPLY PUMP 105220-4290
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER 105031-2010
14. NOZZLE 105000-0410
15. NOZZLE SET

Include in #1:

101354-9010 as INJECTION-PUMP ASSEMBLY
108622-3151 as _

Cross reference number

ZEXEL 101354-9010 1013549010
YANMAR 12332551010 12332551010


Zexel num
Bosch num
Firm num
Name
101354-9010 
 
12332551010  YANMAR
INJECTION-PUMP ASSEMBLY
3ME * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   15.7
Opening pressure kgf/cm2   160
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-1.6-500
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-3-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Opposite to the driving side   NO.1
Difference between angles 1
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   37.4 35.9 38.9
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   61.7 60.5 62.9
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   13
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   79.4 76.2 82.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Remarks
At maximum load.  
Injection quantity adjustment_04
Adjusting point   D
Rack position   6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12 10.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the lever   *
Injection quantity adjustment_05
Remarks
Rack position at approx. 15 mm at rack cap installation.  

Test data Ex:

Timing setting

Test data 101354-9010
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(110deg)




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Group cross 101354-9010 ZEXEL

Yanmar 

101354-9010  
 
12332551010 
INJECTION-PUMP ASSEMBLY
3ME
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