101342-9060 ZEXEL 9 400 613 535 BOSCH INJECTION-PUMP ASSEMBLY 9400613535 1013429060

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 535 9400613535

ZEXEL 101342-9060 1013429060

Service parts 101342-9060 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101034-9071

3. GOVERNOR 105410-8660

4. SUPPLY PUMP 105220-4212

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-0520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1350

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 11.8(120)

13. NOZZLE-HOLDER 105081-3030

14. NOZZLE

105000-1080

15. NOZZLE SET

Include in #1:

101342-9060 as INJECTION-PUMP ASSEMBLY

106671-8591 as _

Cross reference number

BOSCH 9 400 613 535 9400613535

ZEXEL 101342-9060 1013429060

Zexel num

Bosch num

Firm num

Name

101342-9060

9 400 613 535

DAEWOO

INJECTION-PUMP ASSEMBLY
3AB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 39.6 38.8 40.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4+-0.5

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Delivered with idle spring not operating. (3)Idle sub spring setting: L1.
----------
K=18 L1=7.2-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=22deg+-5deg b=10deg+-5deg c=8deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)