101342-0400 ZEXEL 9 400 613 532 BOSCH INJECTION-PUMP ASSEMBLY 9400613532 1013420400 8944660850


101342-0400 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 532 9400613532
ZEXEL 101342-0400 1013420400
ISUZU 8944660850 8944660850

Service parts 101342-0400 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101034-9051
3. GOVERNOR 105410-9340
4. SUPPLY PUMP 105220-4212
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-0620
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1350
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3030
14. NOZZLE 105000-1080
15. NOZZLE SET

Include in #1:

101342-0400 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 532 9400613532
ZEXEL 101342-0400 1013420400
ISUZU 8944660850 8944660850


Zexel num
Bosch num
Firm num
Name
101342-0400 
9 400 613 532 
8944660850  ISUZU
INJECTION-PUMP ASSEMBLY
3AB1 K 14BA INJECTION PUMP ASSY PE1A,2A,3A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   B
Rack position   12.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   43 42 44
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.6+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101342-0400
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=5 R1=(17.5)mm N1=1400r/min N2=900r/min L1=6.9-0.2mm
----------

Speed control lever angle

Test data 101342-0400
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=25deg+-5deg

Stop lever angle

Test data 101342-0400
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101342-0400
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)




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Group cross 101342-0400 ZEXEL

Isuzu 

101342-0400  
9 400 613 532 
8944660850 
INJECTION-PUMP ASSEMBLY
3AB1
 
8970103880 
INJECTION-PUMP ASSEMBLY
3AB1
 
8970103881 
INJECTION-PUMP ASSEMBLY
3AB1
9 400 613 533 
8970103882 
INJECTION-PUMP ASSEMBLY
3AB1
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