101342-0350 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013420350 8941715050


101342-0350 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101342-0350 1013420350
ISUZU 8941715050 8941715050

Service parts 101342-0350 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101034-9081
3. GOVERNOR 105410-7351
4. SUPPLY PUMP 105220-4212
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-0620
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8(120)
13. NOZZLE-HOLDER 105081-3030
14. NOZZLE 105000-1080
15. NOZZLE SET

Include in #1:

101342-0350 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101342-0350 1013420350
ISUZU 8941715050 8941715050


Zexel num
Bosch num
Firm num
Name
101342-0350 
101342-0380 
 
8941715050  ISUZU
INJECTION-PUMP ASSEMBLY
3AB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.2
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   39 37.9 40.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.9
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   42.3 40.8 43.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   8.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   9 7.7 10.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   66.3 66.3
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101342-0350
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=15
----------

Speed control lever angle

Test data 101342-0350
F:Full speed I:Idle (1)Cancel spring dead point (2)Stopper bolt setting
----------

----------
a=(10deg) b=28deg+-5deg c=32deg+-5deg

Stop lever angle

Test data 101342-0350
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101342-0350
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=22deg
----------
a=(120deg)




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