101342-0180 ZEXEL 9 400 610 079 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 610 079 9400610079
ZEXEL 101342-0180 1013420180
ISUZU 5156004883 5156004883


Service parts 101342-0180 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101034-9031
3. GOVERNOR 105410-1650
4. SUPPLY PUMP 105220-4212
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-0220
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101342-0180 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 079 9400610079
ZEXEL 101342-0180 1013420180
ISUZU 5156004883 5156004883


Zexel num Bosch num Firm num Firm Name
101342-0180  9 400 610 079  5156004883  ISUZU INJECTION-PUMP ASSEMBLY
3AB1 * K 14BA PE1A,2A,3A PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-3-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 2 deg.   240 239.5 240.5
Cyl.1-2


Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   42.3 41.5 43.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   7.3+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   5.8 4.8 6.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 101342-0180 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
----------
K=10 RAL=17.5+0.2mm
----------



Speed control lever angle

Test data 101342-0180 F:Full speed I:Idle S:Stop
----------

----------
a=16.5deg+-5deg b=30.5deg+-5deg c=32deg+-3deg





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Group cross number

Isuzu 

101342-0100    5156002640 
101342-0110    5156002720 
101342-0120 
101342-0210 
  5156003791  INJECTION-PUMP ASSEMBLY
3AB1
101342-0130 
101342-0220 
  5156003471  INJECTION-PUMP ASSEMBLY
3AB1
101342-0140 
101342-0230 
  5156005451  INJECTION-PUMP ASSEMBLY
3AB1
101342-0150 
101342-0240 
  5156005461  INJECTION-PUMP ASSEMBLY
3AB1
101342-0160  9 400 619 580  5156004933  INJECTION-PUMP ASSEMBLY
3AB1
101342-0170 
101342-0370 
F 019 Z10 150  5156004943  INJECTION-PUMP ASSEMBLY
3AB1
101342-0180  9 400 610 079  5156004883  INJECTION-PUMP ASSEMBLY
3AB1
101342-0190    5156004903  INJECTION-PUMP ASSEMBLY
3AB1