101332-9030 ZEXEL 9 400 611 306 BOSCH INJECTION-PUMP ASSEMBLY 9400611306 1013329030 16712z7006

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 611 306 9400611306

ZEXEL 101332-9030 1013329030

NISSAN-DIESEL 16712Z7006 16712z7006

Service parts 101332-9030 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101033-0040

3. GOVERNOR 105410-4050

4. SUPPLY PUMP 105220-4950

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-6520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1800

11. Nozzle and Holder 16600-90019

12. Open Pre:MPa(Kqf/cm2) 9.8{100}

13. NOZZLE-HOLDER 105071-1240

14. NOZZLE

105000-1010

15. NOZZLE SET

Include in #1:

101332-9030 as INJECTION-PUMP ASSEMBLY

106873-3091 as _

Cross reference number

BOSCH 9 400 611 306 9400611306

ZEXEL 101332-9030 1013329030

NISSAN-DIESEL 16712Z7006 16712z7006

Zexel num

Bosch num

Firm num

Name

101332-9030

9 400 611 306

16712Z7006 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
SD16 K 14BA INJECTION PUMP ASSY PE1A,2A,3A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-2

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 11.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 35 34 36

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.6

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 34.5 33 36

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 7.6+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 7.5 6.4 8.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Main spring setting (4)Set idle sub-spring
----------
K=14
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=910r/min bb=760r/min
----------
a=28deg+-5deg b=10deg+-5deg c=8deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=24deg
----------
a=(130deg)

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Group cross 101332-9030 ZEXEL

Nissan-Diesel

101332-9030

9 400 611 306

16712Z7006

INJECTION-PUMP ASSEMBLY
SD16