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101331-9210 ZEXEL 9 400 613 525 BOSCH INJECTION-PUMP ASSEMBLY 9400613525 1013319210 1671316h00


101331-9210 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 525 9400613525
ZEXEL 101331-9210 1013319210
NISSAN-DIESEL 1671316H00 1671316h00

Service parts 101331-9210 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101033-0040
3. GOVERNOR 105931-3871
4. SUPPLY PUMP 105220-4030
5. AUTOM. ADVANCE MECHANIS 105622-0570
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105071-1080
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

101331-9210 as INJECTION-PUMP ASSEMBLY
106671-8543 as _

Cross reference number

BOSCH 9 400 613 525 9400613525
ZEXEL 101331-9210 1013319210
NISSAN-DIESEL 1671316H00 1671316h00


Zexel num
Bosch num
Firm num
Name
101331-9210 
9 400 613 525 
1671316H00  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD15T * K 14BA INJECTION PUMP ASSY PE1A,2A,3A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   -
Rack position   15
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   41.3 39.7 42.9
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.1+-0. 5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(15)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   41.3 40.2 42.4
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_04
Adjusting point   B
Rack position   R2(14.25 )
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   34.4 32.4 36.4
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   R1-1
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   R1-0.5
Boost pressure kPa   26.7 23.4 30
Boost pressure mmHg   200 175 225
Boost compensator adjustment_03
Pump speed r/min   700 700 700
Rack position   R1(15)
Boost pressure kPa   46.7 46.7 46.7
Boost pressure mmHg   350 350 350
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   550
Advance angle deg.   0.7
Timer adjustment_04
Pump speed r/min   1000
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_05
Pump speed r/min   1300
Advance angle deg.   3.9 3.4 4.4
Timer adjustment_06
Pump speed r/min   1400
Advance angle deg.   4.4 3.9 4.9
Timer adjustment_07
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101331-9210
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL (3)Boost compensator stroke: BCL
----------
T1=70 RAL=15.3-0.2mm BCL=1+-0.1mm
----------

Speed control lever angle

Test data 101331-9210
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=5deg+-5deg b=45deg+-3deg

Stop lever angle

Test data 101331-9210
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101331-9210
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




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Group cross 101331-9210 ZEXEL

Nissan-Diesel 

101331-9200  
 
16713L3400 
INJECTION-PUMP ASSEMBLY
SD15T
101331-9210  
9 400 613 525 
1671316H00 
INJECTION-PUMP ASSEMBLY
SD15T
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