101331-9140 ZEXEL 9 400 610 365 BOSCH INJECTION-PUMP ASSEMBLY 9400610365 1013319140 16700l2201

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 365 9400610365

ZEXEL 101331-9140 1013319140

NISSAN-DIESEL 16700L2201 16700l2201

Service parts 101331-9140 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101033-8020

3. GOVERNOR 105520-3170

4. SUPPLY PUMP 105220-4030

5. AUTOM. ADVANCE MECHANIS 105622-0570

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1800

11. Nozzle and Holder 16600-90019

12. Open Pre:MPa(Kqf/cm2) 9.8{100}

13. NOZZLE-HOLDER 105071-1240

14. NOZZLE

105000-1010

15. NOZZLE SET

Include in #1:

101331-9140 as INJECTION-PUMP ASSEMBLY

106671-8542 as _

Cross reference number

BOSCH 9 400 610 365 9400610365

ZEXEL 101331-9140 1013319140

NISSAN-DIESEL 16700L2201 16700l2201

Zexel num

Bosch num

Firm num

Name

101331-9140

9 400 610 365

16700L2201 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
SD15 K 14BA INJECTION PUMP ASSY PE1A,2A,3A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-2

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point -

Rack position 14.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 34.6 33.6 35.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 10.8+-0. 5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 7.5 6.4 8.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position -

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 34.6 34.1 35.1

Remarks
Set full load.

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 550

Advance angle deg. 0.7

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 3.3 2.8 3.8

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 5 5 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)With stopper disk.
----------

----------

Speed control lever angle

S:Stop B:When boosted N:Normal (1)Rack position = aa (2)Rack position corresponding to cc
----------
aa=1.8mm bb=17.5mm
----------
a=5.5deg+-5deg b=26deg+-3deg c=5deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(130deg)