101302-9001 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013029001


101302-9001 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101302-9001 1013029001

Service parts 101302-9001 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101030-8020
3. GOVERNOR 105412-2230
4. SUPPLY PUMP 105220-6200
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-5520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5710
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.1{195}
13. NOZZLE-HOLDER 105048-3870
14. NOZZLE 105017-1500
15. NOZZLE SET

Include in #1:

101302-9001 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101302-9001 1013029001


Zexel num
Bosch num
Firm num
Name
101302-9001 
101302-9003 
 
  DPICO
INJECTION-PUMP ASSEMBLY
3T98 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   47 46 48
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101302-9001
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate.
----------
K=7
----------

Speed control lever angle

Test data 101302-9001
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(13deg)+-5deg b=(34deg)+-5deg

Stop lever angle

Test data 101302-9001
N:Pump normal S:Stop the pump.
----------

----------
a=15deg+-5deg b=53deg+-5deg

Timing setting

Test data 101302-9001
(1)Pump vertical direction (2)Position of gear mark 'B' at the No 3 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(100deg)




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Group cross 101302-9001 ZEXEL

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
3T98
101302-9001  

101302-9003 
 
 
INJECTION-PUMP ASSEMBLY
3T98
 
 
INJECTION-PUMP ASSEMBLY
3T98
 
 
INJECTION-PUMP ASSEMBLY
3D100-AT
 
 
INJECTION-PUMP ASSEMBLY
3D95
F 019 Z10 921 
 
INJECTION-PUMP ASSEMBLY
3D100-AT
F 019 Z10 922 
 
INJECTION-PUMP ASSEMBLY
3D95
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