Rating:
Information
ZEXEL
101801-1980
1018011980
MITSUBISHI
3126172021
3126172021
Cross reference number
ZEXEL
101801-1980
1018011980
MITSUBISHI
3126172021
3126172021
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105015-3250
Bosch type code
DLLA160S354NP49
Nozzle holder
105030-4030
Opening pressure
MPa
21.6
Opening pressure
kgf/cm2
220
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-700
Outer diameter - inner diameter - length (mm) mm 6-2-700
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-7-3-
4-5-6-8
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5
Cyl.1-2 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5
Cal 1-3 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5
Cal 1-5 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5
Cal 1-6 deg. 270 269.5 270.5
Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5
Cal 1-8 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.9
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
105
100.8
109.2
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
9.9
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
105
101.85
108.15
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
7.6
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
17.5
14.9
20.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
14.5
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
140
120
160
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Timer adjustment
Pump speed
r/min
380+85-2
5
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
1
0.5
1.5
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
4.2
3.7
4.7
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
7
6.5
7.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Set using excess fuel device for starting: SXL
----------
DL=4.5-0.2mm SXL=14.5mm
----------
----------
DL=4.5-0.2mm SXL=14.5mm
----------
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=3deg+-5deg b=25deg+-3deg
----------
----------
a=3deg+-5deg b=25deg+-3deg
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325+10r/min Ra=7.6mm
----------
----------
N1=325+10r/min Ra=7.6mm
----------