101641-9070 ZEXEL Calibration Data 1016419070 1670090919

Information Cross number Calibration Data Calibration Data Ex

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Information

ZEXEL 101641-9070 1016419070

NISSAN-DIESEL 1670090919 1670090919

Service parts 101641-9070 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101064-9020

3. GOVERNOR 105471-0120

4. SUPPLY PUMP 105220-4570

5. AUTOM. ADVANCE MECHANIS 105622-0680

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1800

11. Nozzle and Holder 16600-90019

12. Open Pre:MPa(Kqf/cm2) 9.8{100}

13. NOZZLE-HOLDER 105071-1240

14. NOZZLE

105000-1010

15. NOZZLE SET

Include in #1:

101641-9070 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-3612 as _

104740-3613

104740-3614

Cross reference number

ZEXEL 101641-9070 1016419070

NISSAN-DIESEL 1670090919 1670090919

Zexel num

Bosch num

Firm num

Name

101641-9070

1670090919 NISSAN-DIESEL

SD33T *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.7

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 43.8 42.8 44.8

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Boost pressure kPa 53.3 53.3

Boost pressure mmHg 400 400

Injection quantity adjustment_02

Adjusting point B

Rack position 11.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46 44 48

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Boost pressure kPa 53.3 53.3

Boost pressure mmHg 400 400

Injection quantity adjustment_03

Adjusting point C

Rack position 10.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 33 31 35

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point D

Rack position 7.2+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 8.6 7.5 9.7

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_05

Adjusting point E

Rack position 12.8++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 40 40 50

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position 10.3

Boost pressure kPa 12 10.7 13.3

Boost pressure mmHg 90 80 100

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position 11.8

Boost pressure kPa 46.7 40 53.4

Boost pressure mmHg 350 300 400

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_04

Pump speed r/min 1500

Advance angle deg. 4.7 4.2 5.2

Timer adjustment_05

Pump speed r/min 1900

Advance angle deg. 7.5 7 8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL
----------
DL=5.9-0.5mm
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0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=31deg+-5deg b=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=41.5deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is OFF. 1. Lower side (1)Speed N1 (2)Rack position Ra 2. Upper side (1)Speed N2 (2)Rack position Rb
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N1=500r/min Ra=6.3mm N2=1200r/min Rb=8.9mm
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