104749-0670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047490670 rfk413800


104749-0670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-0670 1047490670
MAZDA RFK413800 rfk413800

Cross reference number

ZEXEL 104749-0670 1047490670
MAZDA RFK413800 rfk413800


Zexel num
Bosch num
Firm num
Name
104749-0670 
104749-0671 
 
RFK413800  MAZDA
INJECTION-PUMP ASSEMBLY
RFT * K 11CL COVEC 4 COVEC

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Boost pressure kPa   33.3 32 34.6
Boost pressure kgf/cm2   0.34 0.326 0.354
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   43.3 42.8 43.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   48.6 48.1 49.1
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   750 750 750
Boost pressure kPa   33.3 32 34.6
Boost pressure kgf/cm2   0.34 0.326 0.354
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   42.8 42.8 42.8
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   36.7 36.7 36.7
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   33.3 32 34.6
Boost pressure kgf/cm2   0.34 0.326 0.354
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   43.3 42.3 44.3
Difference in delivery mm3/st.   4
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   48.6 47.6 49.6
Difference in delivery mm3/st.   4.5
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   2150 2150 2150
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   41.4 41.4 41.4
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   21.8 19.8 23.8
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2500 2500 2500
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   21.8 19.3 24.3
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   360 360 360
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   14.2 13.2 15.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   14.2 12.7 15.7
Difference in delivery mm3/st.   2.5
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   58 58
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   58 58
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   360 360 360
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Overflow quantity cm3/min   600 470 730
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Pressure kPa   618 589 647
Pressure kgf/cm2   6.3 6 6.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
Pressure kPa   618 579 657
Pressure kgf/cm2   6.3 5.9 6.7
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
TCV duty (%) F TCV 60Hz %   100 100 100
Timer stroke mm   10.6 10.4 10.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   100 100 100
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
TCV duty (%) F TCV 60Hz %   100 100 100
Timer stroke mm   3.5 3.5 3.5
Oil temperature degC   48 46 50
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
TCV duty (%) F TCV 60Hz %   100 100 100
Timer stroke mm   10.6 10.6 10.6
Oil temperature degC   50 48 52
_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   69.3 68 70.6
Boost pressure kgf/cm2   0.7 0.686 0.714
Boost pressure mmHg   520 510 530
TCV duty (%) F TCV 60Hz %   100 100 100
Timer stroke mm   11.4 11.4 11.4
Oil temperature degC   52 50 54
0000001301
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000002701
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.7 1.6 1.8
Control lever angle alpha deg.   0 -4 4
Control lever angle beta deg.   35 32 38

Test data Ex:

0000001901 TIMER PISTON SEVSOR ADJ

Test data 104749-0670
TPS (timer piston sensor) adjustment Use the special circuit (corresponding to H) to measure TPS output voltage. (1)Measure the TPS output voltage for zero compensation (no resistance). (A): timer stroke TA (V): compensation zero TPS output voltage (VTPS) (2)Compensation resistor installation: From the table, select and install a compensation resistor so that the compensation output voltage value is zero. (R): selected compensation resistance
----------
H=479040-5600
----------
A1=0mm V0=0.510+-0.128V V1=0.382~0.401V V2=0.402~0.421V V3=0.422~0.440V V4=0.441~0.460V V5=0.461~0.479V V6=0.480~0.499V V7=0.500~0.519V V8=0.520~0.539V V9=0.540~0.558V V10=0.559~0.578V V11=0.579~0.597V V12=0.598~0.617V V13=0.618~0.637V R1=No.1,0.18kohm R2=No.2,0.30kohm R3=No.3,0.43kohm R4=No.4,0.62kohm R5=No.5,0.82kohm R6=No.6,1.10kohm R7=No.7,1.50kohm R8=No.8,2.00kohm R9=No.9,2.70kohm R10=No.10,3.90kohm R11=No.11,5.60kohm R12=No.12,8.20kohm R13=No.13,15.00kohm

0000002001 POTENTIOMETER ADJUSTMENT

Test data 104749-0670
Adjustment of the potentiometer (1)Potentiometer setting: (A): Adjusting point (B): Checking point (C): Control lever opening (V): P/N output voltage (2)Dummy bolt setting: Fix the control lever with the dummy bolt so that the injection quantity is as shown in the following table at the pump speed = N1. (N): Speed of the pump (Q): Injection quantity (D): Targeted lever angle C1:Full speed position C2:Idling position (3)Read the output voltage (V) of the potentiometer in the state indicated in (2) above. Then, select the compensation resistor from the following table and replace. (R): Compensation resistance Note After replacing the compensation resistor, the output voltage is the potentiometer value when the special compensation circuit (control unit) is used. Caution: The potentiometer output voltage is the voltage at the applied voltage Vi, and the control unit output voltage is the voltage at the applied voltage ViC.
----------
N1=1000r/min Vi=10V Vic=5V
----------
V1=8.4+-0.03V V2=2.56+-0.7V N1=1000r/min Q1=31.9+-1.0cm3/1000st D1=16deg V3=4.42~4.53V V4=4.54~4.65V V5=4.66~4.77V V6=4.78~4.89V V7=4.90~5.01V V8=5.02~5.13V V9=5.14~5.25V V10=5.26~5.37V V11=5.38~5.49V V12=5.50~5.61V V13=5.62~5.73V V14=5.74~5.85V V15=5.86~5.97V R1=No.1,0.18kohm R2=No.2,0.30kohm R3=No.3,0.43kohm R4=No.4,0.62kohm R5=No.5,0.82kohm R6=No.6,1.10kohm R7=No.7,1.50kohm R8=No.8,2.00kohm R9=No.9,2.70kohm R10=No.10,3.90kohm R11=No.11,5.60kohm R12=No.12,8.20kohm R13=No.13,15.00kohm

0000002101 WIRE

Test data 104749-0670
Confirmation of the wire length: Accelerator wire: (1) idle~full stroke: L1 Confirmation on the idle SW Confirm that the switch is ON in the idle lever position. Adjustment of the double stage actuator: (1)Apply negative pressure P = P1 {P2} to the actuator through the negative pressure inlet port 1. (2)In status (1) above, adjust the screw C so that the control lever B position is a (ie, the distance between the control lever and the idle switch E is L2). Fix using nut D. TT Reference = actuator stroke; (a) step 1: L3
----------
L1=33.5+-3.5mm L2=3.0+-0.5mm L3=6+-0.5mm L4=(4.5)mm P1=-66.6kPa P2=-500mmHg a=5deg T=6~9N-m(0.6~0.9Kgf-m)
----------
L=L2=3.0+-0.5 mm a=5deg




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Group cross 104749-0670 ZEXEL

Mazda 

104749-0670  

104749-0671 
 
RFK413800 
INJECTION-PUMP ASSEMBLY
RFT
9 460 612 659 
RFK413800A 
INJECTION-PUMP ASSEMBLY
RFT
9 460 613 780 
 
INJECTION-PUMP ASSEMBLY
9 460 612 660 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 684 
RFK413800B 
INJECTION-PUMP ASSEMBLY
RFT
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