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101432-0150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014320150 5156010242


101432-0150 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101432-0150 1014320150
ISUZU 5156010242 5156010242

Cross reference number

ZEXEL 101432-0150 1014320150
ISUZU 5156010242 5156010242


Zexel num Bosch num Firm num Firm Name
101432-0150    5156010242  ISUZU INJECTION-PUMP ASSEMBLY
C240 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-3-4-2
Pre-stroke mm   2.25 2.2 2.3
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.1
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   39.5 37.5 41.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   21 20 22
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   21.4 17.4 25.4
Max. variation between cylinders %   0 -4.5 4.5
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101432-0150
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 (3)Control lever's minimum speed setting (4)Control lever full speed setting. (5)Idle sub spring setting: L1.
----------
K=10 R1=(17.5)mm L1=5.7-0.2mm
----------

Speed control lever angle

Test data 101432-0150
F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Set minimum speed.
----------
aa=750r/min bb=900r/min
----------
a=2deg+-5deg b=10deg+-5deg c=17deg+-5deg d=32deg+-3deg

Timing setting

Test data 101432-0150
(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(60deg)




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Group cross 101432-0150 ZEXEL

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101432-0150    5156010242  INJECTION-PUMP ASSEMBLY
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